Strengthening Predictive Maintenance in Critical Industries

ABB has announced its plan to acquire IPEC, a UK-based diagnostics company specializing in early detection of electrical equipment failures. This move enhances ABB’s industrial automation portfolio, particularly in predictive maintenance for data centers, utilities, and airports where downtime can cost millions. The deal is expected to close in early 2026.

Partial Discharge Detection as a Key Reliability Factor

IPEC’s expertise lies in detecting partial discharge, a phenomenon responsible for over 80% of electrical asset failures. By identifying insulation breakdowns early, IPEC’s technology helps prevent costly outages. Therefore, ABB can now offer customers stronger resilience in factory automation and control systems.

Integration with ABB’s Electrification Service Portfolio

The integration of IPEC’s monitoring platforms complements ABB’s existing predictive maintenance services. As a result, customers can reduce downtime by up to 90% and cut maintenance costs by 85%. This aligns with ABB’s strategy to shift industries from reactive repairs to proactive asset management.

Advanced Monitoring Powered by AI and Analytics

IPEC’s flagship system monitors up to 128 connection points simultaneously. Its proprietary DeCIFer algorithm uses AI and machine learning to analyze data and predict failures. Moreover, this technology supports PLC and DCS environments, ensuring continuous monitoring of industrial control systems.

Global Expansion and Data Center Focus

Headquartered in Manchester, IPEC operates across Europe, the Middle East, and the US. Data centers represent its fastest-growing market, especially in North America. In addition, its solutions are increasingly adopted in healthcare and manufacturing, where operational continuity is critical.

Industry Leadership and Strategic Vision

ABB’s Division President, Stuart Thompson, emphasized that downtime costs in critical industries are staggering. By acquiring IPEC, ABB provides diagnostic intelligence that transforms complex monitoring data into actionable insights. This reinforces ABB’s position as a leader in industrial automation and factory optimization.

Expert Commentary on Industry Trends

The acquisition reflects a broader trend in industrial automation: predictive maintenance powered by AI. Traditional PLC and DCS systems focused on control, but modern factories demand integrated monitoring. In my view, ABB’s move highlights the shift toward intelligent infrastructure capable of self-diagnosis and long-term resilience.

Application Scenarios and Use Cases

• Data Centers: Continuous monitoring prevents outages that could disrupt cloud services.

• Utilities: Early detection of insulation failures ensures reliable power delivery.

• Airports: Predictive diagnostics reduce risks of electrical downtime in critical operations.

• Manufacturing Plants: Integration with factory automation systems extends equipment lifespan.