ABB CI868K01 AC 800M IEC 61850 Communication Interface Module
The ABB CI868K01 (CI868 Communication Interface Module), also cataloged as part number 3BSE048845R1, operates as a dedicated hardware component for IEC 61850 Edition 1 substation automation and IED communication within ABB AC 800M controller systems. Mounted on the included TP867 baseplate, the module transfers realtime GOOSE messages and MMS traffic across dual 10/100 Mbps RJ45 industrial Ethernet interfaces. Internal power derives directly from the 24 VDC backplane bus.
Suffix Breakdown & Model Matrix
| Part / Option | Article Number | Package Component Description |
|---|---|---|
| CI868K01 | 3BSE048845R1 | Complete Interface Kit (CI868 Module + TP867 Baseplate) |
| CI868 | 3BSE048845R1 | IEC 61850 Edition 1 Communication Interface Module Unit |
| TP867 | System Accessory | Baseplate housing dual RJ45 Ethernet connection ports |
Hardware Specifications
| Parameter | Specification |
|---|---|
| Model | CI868K01 |
| Brand | ABB |
| Origin | Sweden |
| Weight | 0.7 kg (1.54 lbs) net |
| Dimensions | 59 mm x 186 mm x 127.5 mm (2.32 in x 7.32 in x 5.02 in) |
| Operating Temp | -20 deg C to +60 deg C (-4 deg F to +140 deg F) |
| Power Consumption | 24 VDC backplane powered |
| Communication Protocol | IEC 61850 Edition 1 |
| Data Interface | Dual Industrial Ethernet (RJ45 connectors) |
| Transmission Rate | 10/100 Mbps |
| Redundancy Support | Link and Network Redundancy |
| Hot Swap Capability | Supported |
| Diagnostic Status | POWER, RUN, FAULT, COMM LED indicators |
| Enclosure Protection | Industrial-grade, G3 conformal coating compliant |
| Standards Certification | CE, UL, EMC compliant, RoHS EU Directive 2011/65/EU |
Backplane Integration & Deterministic Network Execution
The CI868K01 interface module interfaces directly with the AC 800M system bus, maintaining firmware flash compatibility and backplane communication throughput required for rapid dataset transmission. Internal isolation barriers prevent transient electrical surges from migrating between external network topologies and the main controller logic. Furthermore, dual Ethernet port execution enables deterministic network failover, ensuring continuous IED telemetry monitoring during single link degradation without interrupting overall execution cycles.
Frequently Asked Questions
Q: Does replacing a CI868K01 module require shutting down the entire AC 800M controller rack?
A: No. The CI868K01 module supports hot-swappable installation, allowing field engineers to extract and seat the module directly into an active TP867 baseplate without disrupting adjacent backplane cards or cycling system power.
Q: How do the diagnostic LEDs on the module faceplate indicate communication status?
A: The POWER and RUN LEDs illuminate green under steady operational states. The FAULT indicator illuminates red during hardware failure or self-test errors, while the COMM LED flashes yellow during active network data transmission over the RJ45 interfaces.
Q: What items are included under the primary ordering code 3BSE048845R1?
A: Ordering code 3BSE048845R1 specifies the complete CI868K01 kit, which contains both the CI868 communication interface module and the matching TP867 baseplate assembly.
Field Installation Guidelines
Mount the TP867 baseplate onto standard DIN rail before seating the CI868 module onto the guide pins. Ensure that backplane side-connectors snap fully into adjacent AC 800M modules to guarantee ground plane continuity and stable 24 VDC power delivery.
Connect Category 5e or Category 6 industrial Ethernet cables to both RJ45 ports on the TP867 baseplate to enable network redundancy. Route communication lines away from high-voltage AC motor leads and variable frequency drive outputs. Earth all cable shields directly at the panel entry point using low-impedance grounding clamps. Maintain at least 50 mm of vertical airflow space above and below the module housing to keep operating temperatures within the specified -20 deg C to +60 deg C rating.
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